What Is Modular in Construction? A Complete Guide

· 5 min read
What Is Modular in Construction? A Complete Guide

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Typically, a volumetric project would construct a complete room, with a bathroom inside that room, part of the corridor and, perhaps, some external finishes. This project aims to create sustainable modular housing out of Oregon mass timber, reutilizing one of Oregon’s most abundant natural resources to solve one of the state’s most significant problems. These modular homes will be available for workforce housing, home-challenged individuals, and those affected by wildfires. However, modular construction involves challenges, such as logistical nightmares, site preparation issues, and navigating regulatory hurdles.

The Materials Used in Modular Construction

Their durability and quality can even offer increased resistance to natural forces like wind and seismic activity. A modular building is a structure made up of pre-fabricated sections, called modules, which are built off-site in a factory-controlled environment and then transported to the final location for assembly. The construction industry is evolving rapidly, and one of the most significant innovations transforming how buildings are designed, built, and delivered is modular construction.

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Different Uses of Modular Buildings

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They consist of modular panels or beams that can be adjusted to the required height and size of the slab. Slab formwork can be either traditional (timber or plywood) or modular (steel or aluminum), depending on the project requirements. Technology is permeating our culture at a rapid rate, impacting many aspects of our lives. The modular approach to construction could be the next big disruption to our industry.

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Structural steel produced in the US contains approximately 80% recycled material. Steel constructed buildings, just like their wood counterparts, can be dismantled and recycled at the end of their use. A well-maintained modular building can last 30 to 60 years or more, depending on materials and usage.

How Caster Concepts Redefined Durability in Modular Construction

However, with mass timber becoming more mainstream, both suppliers and developers have been exploring the use of CLT in volumetric modular applications. With a variety of options from baja ledges, benches, stairs, and more, you can design your own in our 3D configurator. Designed to last a lifetime, an Ecopool interior cannot rust thanks to its polymer membrane. With  see ProGorki stainless pool projects -layer design and UV coating finish, Ecopool can withstand any condition whether inground or above-ground. With Plunge Pool Concepts, the add-on possibilities are limitless when customizing your modular plunge pool environment. These pools are small and self-supporting and include everything that you’ll need to set it up. Your data may nevertheless be transmitted to third-party service providers (such as delivery partner and service provider). We require all third parties to respect the security of your personal data and to treat it in accordance with the law. Nestled across the water from a nature preserve, Roost Platform 928-square-foot project sits just ... While there are some drawbacks to using wood, the benefits often outweigh them.

Which Modular Method is Right for You?

This allows them to function together for lateral loading purposes, and avoids the need to design each module as an independent box. Stitching of details and connections is typically called out on the structural drawings, which are developed with input from the modular manufacturer. The modular manufacturer will provide input on structural impacts of these conditions and what, if any, supplemental framing or connection detailing may be necessary to design for them.

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However, you want to consider the pros and cons of each before making a decision. Overall, concrete and cement are good choices for your modular home’s foundation, floors, and exterior walls. However, there are many different ways to use these materials for making prefab homes. The Midland Apartments in Buena Vista, Colorado, are a standout example of how innovative thinking and collaboration can solve housing challenges. Michael is a regular speaker at residential and property conferences where he articulates Chapman Taylor’s design approach and skill sets, offering thought leadership on future living trends and sector evolution. This can be particularly advantageous in designs where space is a constraint. PIR panels also exhibit excellent fire resistance, often meeting or exceeding building code requirements without additional fireproofing. These panels are frequently used in both residential and commercial construction, especially in regions with extreme temperature variations. While PIR panels are more expensive than EPS and PUR, their long-term benefits in energy savings and durability often justify the initial investment. The manufacturing process for PIR panels is similar to that of PUR, involving high-performance adhesives and precise bonding techniques to ensure structural integrity.

Modular Construction Materials

Our team will work closely with you to ensure the right solution is delivered on time and within budget. So whether you’re building a quick partition or outfitting an entire facility, the installation process is one less thing to worry about. Certain lightweight systems are intended for DIY installation, featuring clear instructions and not necessitating specialized skills. They can be easily installed, removed, and reconfigured without causing any damage to floors or ceilings. Our pool interiors set us apart from others, featuring smooth, flat surfaces instead of the typical corrugated metal.

  • These structures feature an unprotected wood frame constructed with standard lumber.
  • With benefits like faster project timelines, reduced costs, sustainable materials, and outstanding quality control, modular construction is no longer a niche—it’s becoming mainstream.
  • Modular walls typically last between 10–25 years, depending on usage and the materials selected.
  • Some construction projects will have an inevitable impact on neighbors, streets and other public thoroughfares, etc.
  • He has designed and delivered a wide range of award-winning projects, with a particular focus on Build-to-Rent, student accommodation, hotels, serviced apartments, and modular construction.

Need a Quality & Tested Modular Construction Service?

This eliminates the need for additional investments or complex setups, saving both time and resources for the construction team. At Forming America, we offer a diverse range of modular formwork options to suit different project requirements. The project acted as a gateway to the world of modular construction, and we decided to talk to several modular providers about the many different possible methods to learn as widely as possible. Each type of material has a specific purpose that your modular construction company can recommend to you based on the commercial building type that you need. It’s essential to ask your modular building provider if their manufacturers work with the specific type of material you wish to use. For efficiency and specialization reasons, some manufacturers might only work with one or two of the above materials.

Common Modular Building Construction Materials

These large areas may be difficult or impossible to manufacture in a factory and to transport by road to the site. Individual guest room modules could be stacked on top of that site-built floor. Any component of a building that is manufactured in a factory before arrival and installation at the building site is prefabricated — or ‘prefab’ for short.

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